Types Of Cap Sorting System Used Today

Posted by velocityequipmentpa on April 12th, 2021

A water bottling plant that dispenses huge quantities of bottles every hour must have the right equipment in place. Using an automatic capping machine can reduce manual labor to a great degree. A cap sorting system helps to streamline the process further. This particular device is required to position the caps perfectly on the bottle, so there is no spillage as it moves down the conveyor belt or bottling line. The bottles remain capped tightly during transportation so that there is no financial loss incurred or wastage of the precious liquid.

Apart from water bottles, the cap sorters may be used to place different-sized caps on beverage and pharmaceutical bottles. The most advanced technique for ensuring precision and zero wastage with almost no mishaps can be obtained by sourcing automatic machines. These can accommodate placing multiple caps of varying sizes and shapes simultaneously, thereby saving time and labor.

It is of utmost importance to select the correct type of automatic or semi-automatic capping machine. The requirement will depend on the quantity of bottles needed every day. Having the closure perfectly aligned in the system is a necessity that cannot be overlooked either. The best sorters should be able to deal with multiple capping without disturbing the alignment of the closures, thus risk losing the misaligned bottle for good.

There are many varieties of cap sorters available today. A user should opt for one that not only meets the requirements but dies it speedily as well. Most operators favor choosing the sorters based on the orientation and shape. Some of the more popular ones used today for sorting caps to b placed on water bottles, beverage bottles, and pharmaceutical products include:-

· Vertical Sorter- This is used t tighten the horizontal tabs on each cap. The speed may be a trifle slow, but it is one of the most economical models in vogue today. Smaller plants are quite satisfied with this sorter that is capable of placing 300 caps every minute.

· Horizontal Sorter- This is a speedier solution for plants requiring huge amounts of capping. It can move both H tabs as well as V tabs with equal efficiency. Plants that need o cap different-sized bottles at the same time find this model to be highly effective. It is capable of sorting more than 400 caps per minute and complies with the standards.

· Dual Sorter- This one is endorsed by more significant bottle manufacturers and big beverage industry names. It can place multiple caps of varying sizes perfectly on the bottles without requiring too much change over time. The line gets cleared rapidly, too, making way for yet another batch of bottles to emerge from the line without wastage of time and effort. The speed is similar to that of the Horizontal Sorter, but the efficiency is higher than any other model.

The best companies engaged in selling capping machines and sorters also offer their services for 5-gallon bottle cap machine repair at affordable rates.