5 Best Installation and Maintenance tips for 100,250 & 500 LPH RO Plant

Posted by Ritik Pattnaik on July 13th, 2021

The three common and most selling sizes in the market 100 LPH, 200 LPH, And 300 LPH of a RO water plant are ideal for industrial, domestic, and commercial purposes as per your needs and requirements. These sizes of RO plants need suitable installation conditions as well as timely maintenance to show peak performance and results in generating 100% pure water without turbulence for your industry, business, or Home.

Generally, the lifespan of these sizes 100 LPH, 250 LPH, and 500 LPH RO water plant can last for near about 18-20 years with good efficacy and without any disturbances, if the 5 Installation and Maintenance tips mentioned below are followed and fulfilled for your RO system as and when required. So let’s get through it bit by bit:-

5 Best Installation Tips for 100 LPH, 250 LPH, and 500 LPH RO Plant:-

If you are thinking to buy a RO plant of respective sizes 100 LPH, 200 LPH, or 500 LPH for your industry, business, or home in the near future or today. Below listed are the Best 5 installation tips that can Ensure smooth and hassle-free functioning of your RO Water Plant -

1) RO Plant location :

The setup of the RO plant in our industry should be in an area where the temperature needs to be between 35 degrees Fahrenheit TO 95 degrees Fahrenheit. These conditions are experimentally tested and found to be Ideal for the respective sizes of a RO Plant. Any Margin of errors in the temperature limits will not guarantee that peak performance from your system throughout its lifespan and most importantly will make your warranty card void while claiming at the time of any damage to your system.

2) Pressure on RO pump :

Giving excess pressure to the pump can cause severe damage to the filters and membranes of the system. To avoid such circumstances, while installing we should need to adjust the pressure of the pump based on the size of the system and membranes we are using for treating the feed water. In our case, for 100 LPH RO Plant, the pressure should not exceed more than 2kg/sq. cm, For 250 LPH RO Plant it should not exceed more than 3.5kg/sq. cm and finally for 500 LPH RO Plant it should not exceed to more than 5.5 kg/sq. cm.

3) Pipe for feed water :

The pipe made up of either copper or plastic should be preferred and used for sending the feed water to the system. The application of iron and carbon steel pipe can adversely affect the performance of the system by enriching the feed water with more iron content.

4) Appointment of proper technician :

A well-versed technical should be appointed for necessary fitting work and also regulate and monitor the performance of the plant from time to time. We provide full free technician assistance during the time of installation process of your RO Plant as well as free spot assistance up to 2 years.

5) Connection of permeate and concentrate line :

Both the line should be connected to the manifold on the backside of the system. The usage of plastic or stainless steel pipe on both lines is advisable for better output.

5 Best Maintenance tips for 100 LPH, 250 LPH, and 500 LPH RO Plant:-

If you have a RO Plant of respective sizes 100 LPH, 250 LPH, or 500 LPH installed at your industry, business, or home. Follow the Best 5 Maintenance tips mentioned below to ensure fixed performance and Efficacy for a longer period from your RO Plant.

As we know every unit makes a system. In order to ensure a system achieves its goals and objective easily, the utmost care of its units is needed at occasional intervals. Below are some of the maintenance tips that can resolve the occasional problems of the plant –

1) Membrane cleaning :

The membrane is considered to be the heart of the RO plant. Sometimes the existence of excessive salts like Iron and silica in feed water gets deposited on the surfaces of the system causing scaling and fouling. In order to avoid this, a Ro membrane is desperately needed to be cleaned once every 2-3 months duration for best performance. Know how to Perform Membrane Cleaning!

2) Filter backwashing :

The role of the multigrade filters for any RO plant is immense. it is the first step where the chlorine content in feed water gets absorbed and removed. Sometimes the abundance of chlorine and iron kills the beads present in the multigrade filters. Therefore, doing regular backwashing every 2-3 months can resolve our issues.

3) Sanitization of RO tank :

Regular sanitization and cleaning of the pipe and RO tank can boost the performance of the system. For best results, it is advisable to sanitize the tank when you replace the filters.

4) Change of Polishing Filters :

The polishing filter is nothing but the activated carbon filter which assures crystal clear water. It is the last stage of the RO system. It is advisable to change the polishing filter once every year for the best taste and odor of the final water.

5) Annual maintenance :

Detailed scrutiny and inspection regarding the performance of the Industrial RO plant are needed to be done by an engineer once a year. This will help us to track and identify the flaws of the RO plant and get it corrected or changed.

Follow these 5 Best Installation and Maintenance tips in your 100 LPH, 250 LPH, and 500 LPH RO Plant and see a fruitful result in terms of fixed performance and longevity from your system. If you are thinking to buy a RO Plant of respective sizes for your industry, business, or home, explore a wide range of both automatic and semiautomatic RO Plants Here!