How Reconditioned Turbochargers are Made by the Professionals?
Posted by Brian Miller on September 20th, 2016
Repairing of turbo or reconditioned turbochargers is becoming a important part of the modern day vehicles. All the users of vehicles know that without it, their cars cannot give good performance. As such, when they face any problem with it, they start to search for the right repairing company. If you are one of them and hunting for a reliable company that deals with turbocharger repairs, then first of all, you should know how turbochargers work.
The gas coming out of your engines goes through different vanes to rotate the turbo, which in turn, spins the shaft of the turbine. It has a compressor wheel which is attached to the compressor housing. With the rotating of the turbine shaft, the compressor wheel also starts to spin. It compresses the air and sends it to the inter-cooler where it is cooled down and then it gets combusted at the engine cylinders. As the air is cooled down, it becomes dense making space for more air to come inside the cooler.
If you are selecting a good company who is well known among its clients for providing quality reconditioned turbochargers, then you are surely to invest your money in the right company. A reconditioned turbo is a part that is manufactured again to perform a similar function as the original turbo. From the original turbo, the professionals restore a part by making use of the latest technology and standard industrial methods. The process they follow is in line with the technical specifications. The part that is remanufactured by them when supplied to the client comes with the same warranty as that of the original part.
In the initial stage, the professionals of turbocharger repairs closely inspect its condition before they start working on it. Then, they graded it prior to taking it for degreasing and cleaning. After that, they dismantle all the parts and clean them individually. The housings of turbine and the bearings are cleansed thoroughly inside a wash tank having high temperature and pressure. They make use of a ultrasonic cleaner to make certain that they have successfully removed all the deposited carbon. When they are done with it, they check important components like the housings, compressor wheels, and the turbine shaft wheels to make sure that it meets the specification of the manufacturer. If they find that there are certain minor problems with the other parts of the turbo, they try to repair it by using drilling, grinding, and milling processes. After that, they rigorously check all the parts meet the O.E. specifications or not. Once they assemble all the rotating parts, they balance it according to the VSR (Vibration Sorting Rig) to find whether it can withstand the minute tolerances. After ensuring that the rotating parts are made strong, they place the parts into its housings and compressor wheels. They align the housings and then they set the wastegate actuator to monitor the boost pressure.
In this way, they make your turbo work like a brand new one.
Are you looking for companies that provide reconditioned turbochargers? Contact us without hesitation as we are one of the well-established centres who perform turbocharger repairs at an affordable price.
