How does forging metals work?

Posted by Abhilash Seghal on December 17th, 2016

Forged metals are one of the biggest businesses in the manufacturing industry. Almost all other industries need to be forged components. A process used widely and performed to the highest level by Ferroalloy, the seamless rolled ring forging process plays an important role in the manufacturing of certain components. Forging is a method of manufacturing inherently stronger components for machinery. When apparatuses are needed for the development of wind turbines or when high-quality gears are needed for mechanical parts, the seamless rolled ring forging process is used to manufacture superior pieces. What is this process? Keep reading to learn more about the role that the seamless rolled ring forging process plays in the metal working industry!

Applications for Forged Steel Rings

Machines and equipment need to be forged components to prevent fatigue, wear and tear. Vehicles need forged metals on tension areas of the vehicle such as kingpins, steering arms, in gears and joints. Valves and pipes need to be forged components to lessen the possibility of corrosion due to high levels of pressure passing through them. A variety of hand tools is forged such as surgical tools, garden tools, sockets, hooks and eye bolts. Almost all industries make use of forged metals to make their equipment more durable. The process of forging includes compressing materials into specific shapes. Forging uses the help of different materials and temperatures. Different metals may need “hot”, “warm”, or “cold” temperatures during forging.

The Process of Seamless Rolled Ring Forging

In the case of forged steel rings, the process used is called a seamless rolled ring forging. Forging with this process lays two ends flat in extremely hot temperature. The ideal temperature is when it has started to deform in a plastic-like appearance. On steel with a grade of 1020, you will need 2200 degrees Fahrenheit.

Afterwards, the metal is pierced in the middle through the use of a punch. A shear punch is used to remove the piece of metal punched earlier. This results in a hole. At this point, the metal is now preformed and ready to ring rolled.

The preformed metal is placed on an ID roll, which will squeeze it. This makes the metal thinner and its diameter to expand. The steel ring has to go through different processes for testing. Rolled ring applications range from ring gears that can be used in industrial and farm equipment to bearings and flanges. Rolled ring components can be seen in power plants, chemical plants, freighters, cargo ships and windmills. For the best quality metal components and ring forging manufacturers, trust none other than CHW Forge.com for any metal manufacturing needs. Connect with a metal manufacturing company today and find out how we can help you meet your metalworking needs!

Forged Steel Rings are the Most Common

Forged steel rings are the most common in forged metals. You can find them in machinery and equipment, vehicles, pipes and valves, and other hardware. Almost all vehicles and other heavy machinery make use of them because they are durable and easy to replace and look for. Common areas to find forged steel rings are in torsion bars, steering arms, power trains, and kingpins.