Get Your Desired Extrusion Screws Shape with the Help of Advanced Tools

Posted by Omega Barrel Screw on November 8th, 2019

Extrusion is a process by which melted plastic or any other element is pushed in a two-dimensional die hole. It's a single extruder or twin extruder that utilizes a screw-like an augur to send plastic to the die opening. While sending the plastic or metal pieces, they are melted. The softened material is then taken out of the extruder via the screw. The melted substance then enters into some kind of metering or mixing devices. Later it passes into a die to create the melted synthetic into the desired form like a tube for blow molding, a sheet for film, etc. once it cools inside the process.

In the extrusion process, the finished outcomes have a two-dimensional figure which is constant in length. The extrusion technique produces elongated shapes.

The inputs and output given to the extrusion process are:

Inputs:

• Plastic granulate
• Cooling water
• Electric energy
• Pressed air optionally

Outputs:

• Processed plastics
• Heated water
• And heat generally

Types of Extruder screws used in the extrusion process:

• Single extruder
• Twin extruder
• Multiple extruders

Advantage of using single and twin extruder in the industry:

High torque, high speed:

The twin extruder motor has advanced to new patterns with higher energy, higher acceleration and lower loss, and the high-speed delivers high productivity. Hence, it is specialized in processing elements of high stickiness and heat sensitive.

Increase labor efficiency:

When servicing or in a preservation of single extruder machines, just release some bolts on fissure, turn on gearbox arm and raise the upper half of the container to open the entire barrel, related to the common twin extruders, which are needed to eliminate cooling and heating systems first, and later pull out the entire screw, the fissure can reduce the repair period and decrease the labor-power.

Know the conditions of the wearing parts timely:

It makes simpler to know the wearing statuses of screw elements and barrel interior liner, so to remove or repair the damaged parts in time, rather causing difficulties on the extruded outcomes, and ending in additional waste.

Reduce production cost:

When in the production of master batch, it usually requires to alternate colors or to alter products if needed. The common twin extruder machine will examine the mixing process by opening the machining domain in a few minutes, or by observing the melt form across the screw. This can be easier and quickly opening the container of the single extruder to have hand-operated cleaning rather than using detergent, hence it saves the cost.

Omega barrel screws to fulfil all your factory needs:

If you are looking to buy single and twin extruders to your factory, then it is safe to purchase all these products in Omega. They provide extrusion screws in high quality at low cost. Omega is one of the foremost extrusion manufacturers and distributor all over the world. They have been bestowed with IS/ISO 9001:2015 certification. With more than 5 years of expertise in this domain, they are proficient of providing high-quality outcomes at the best rates as great as a variety of goods in this area.