6 Best Practices to Enhance Your Company’s Lubrication Process

Posted by Alex Marshall on January 29th, 2020

As a result of the demanding conditions of many industries, more and more factory managers realize that they have to adopt the best lubrication exercises to optimize maintenance, improve equipment reliability, and decrease energy consumption. Companies can enhance workers’ productivity as well as their profits by combining high-quality industrial lubricants, lubrication techniques, and proper employee training.

According to commercial experts, firms end up losing almost 30% of their total maintenance budget using poor lubrication practices. With rapidly changing automation, manufacturing machinery also gets transformed, which is why the nature of lubricants is also evolving with each technological advancement. The efficiency and reliability of your tools largely depend upon your lubrication tactics.

The following are the six best practices that can help you enhance your company’s lubrication process:

Also Read: Industrial Lubrication Practices That Enhance Production Reliability

Conducting Needs Analysis

First of all, being an employer, you have to look for things you do best and the ones your team needs to perform better, be it new machine installation, the functionality of different tools, preventive maintenance, or repairs. Adequate lubrication can only be achieved when you can assess performance gaps and devise strategies to overcome those challenges.

Organizing and Planning

In this step, you have to make sure that all the lubrication tasks in your factory are performed at the right time using the correct lubricants and in precise quantities. It could also include choosing the right tools, finding the right place for utilizing specific equipment, working the best industrial lubricants suppliers, and more.

Setting Cleanliness Targets

Impurity of oil is one of the significant reasons behind equipment failure and component wear. That’s why it’s imperative only to use clean lubricants for the functioning of different tools. You need to identify your machine’s cleanliness targets to develop a sound contamination control program. All of this can be achieved by assigning a quantifiable cleanliness level to each tool based on your company’s contamination tolerance, operating environment, and reliability concerns.

Building a Synergized Team

There are many lubrication experts out there in the market who can provide you with high-quality products and services for achieving increased lubrication precision. But it becomes your responsibility to formulate a synergized maintenance team to get the best lubrication results.

Selecting the Right Lubricant

Effective lubrication process is only possible by using the most reliable and highly-rated lubricants, hiring top-notch lubrication technicians, and adopting the industry-wide best lubrication practices. Selecting the right lubricant for your machine is the key to reducing long-term costs associated with it. Using the correct oils with the right quantity and at the right time will result in enhanced workers’ safety, decreased machine downtime, less wear and tear of the tools, reduced power losses, and prolonged life of the lubricant.

Using Filter Carts Efficiently

Plants and factories managers have to invest in the best portable oil filter carts to be able to use them in various lubrication applications. These include offline filtration, cleansing already stored oil, draining a reservoir, flushing during tool commissioning and after machine repair, and others. That’s why it’s emphasized that you make good use of your filter carts to achieve the optimum lubrication results.

Implementing programs to improve lubrication at your facility is not an easy task to achieve. The most effective way to get the best out of your machine’s lubrication is by treating your lubrication strategies as processes that are accepted, followed, and sustained.