Top Reasons to Consider Die Cast Aluminium for Light Housing

Posted by Alex Smith on March 20th, 2020

Ever wonder why leading outdoor light housing product manufacturers use die cast aluminum for their products? Here are some advantages of this manufacturing process over others. 

Light, Malleable Metal

Light housing fixtures can be made from different materials such as copper, brass, and stainless steel, but aluminum is a superior material option, especially for outdoor lighting fixtures. Aluminum is a lightweight material, which makes it easier to transport and install lighting fixtures crafted from this material. At the same time, it is a malleable metal. It is relatively easy to manipulate aluminum into complex shapes. This property of aluminum facilities streamlined, high-volume production of lighting products. 

Sturdy, Durable and Corrosion Resistant

Another benefit of using aluminum for outdoor light housing products is that it is quite sturdy, especially when alloys are added to it. Light housing products made from aluminum have a great weight to strength ratio and can be expected to last for many years. Additionally, aluminum performs well in cold environments, making it ideal for products in outdoor and industrial settings. Aluminum is also highly corrosion-resistant, and light housing fixtures made from aluminum are suitable for deployment in areas receiving high precipitation. Another attractive property of aluminum is that it is an excellent thermal conductor. Many light housing fixtures have aluminum heat sinks – because aluminum helps in heat dissipation and prolongs the life of the product. 

Benefits of Die Casting Process

Coming to die cast aluminum, die casting has proven to be an efficient, economical, and superior manufacturing technique in certain applications, for example, manufacture of light housing products. Die casting supports the creation of components with complex shapes – a boon to lighting product designers. Moreover, it supports high speed, high volume production –thousands of identical castings can be manufactured before you need additional tooling. The die casting manufacturing technique ensures dimensional accuracy and stability. Components that are manufactured using die cast aluminum are precise, stable, durable, and heat resistant. 

Superior Solution When Compared to Others

In comparison to plastic injection moulding, die cast aluminum offers greater strength to weight ratio. Even thin-wall castings are sturdier and lighter than those obtained using othermanufacturing techniques. Moreover, die casting does not involve welding of separate parts -this contributes to superior stability and durability. For aluminum light housing products manufactured using the die cast process, holes can be cored, or external threads can be cast for simplified assembly. Die cast light housing products can be easily finished with minimal surface preparation. 

For best solutions and cost-effective services, get in touch with a leading light casing manufacturer in China having expertise in the die cast manufacturing process.