Importance and Benefits of Cooling Tower Coating

Posted by FlowMatrix on January 18th, 2021

Cooling towers are the heat exchanging equipment that cools heated water released from industrial machinery. Cooling towers run continuously, cooling the water for re-introduction into the industrial process. As it comes in constant contact with air and water, the cooling tower is vulnerable to wear and tear. 

Over the long run, the cooling tower may develop corrosion due to bacterial activity. Corrosion may also spread to other parts of the equipment, affecting the efficiency of cooling. Replacing the damaged cooling tower is an expensive process, and therefore, it is best to take protective measures against corrosion and other damages.

Cooling tower coating is the most commonly used protective measure against corrosion when it comes to cooling tower maintenance. 

What is Coating?

Coating for your cooling tower is the process of coating the various parts of your cooling tower with protective material to avoid corrosion and other wear and tear. The coating forms a protective layer between the cooling tower parts and treatment materials protecting the equipment from corrosion and other long-term wear and tear. 

Importance of Coating

Coating the cooling tower is a small investment that will safeguard your business from unexpected hassles. Here are some issues that may arise if the cooling tower is not coated with protective material.

  •  Corrosion reduces the efficiency of your cooling tower and affects mechanical maintenance as well.
  •  Corroded parts allow bacteria development in the equipment.
  •  Legionella bacteria that cause legionnaires disease can develop within the equipment. It can cause serious health problems to the staff and may also affect the compliance of your business.
  •  An inefficient cooling tower may jeopardize the performance of connected machinery. 
  •  Corrosion can drastically reduce the lifespan of the cooling tower and also the connected machinery. 
  •  Overall costs of maintenance and repairs may increase by a huge margin over the long run.

These are some of the most common issues that may occur if your cooling tower is uncoated. Unprotected equipment may cause a lot of unwanted yet inevitable hassles for you; that's why it is important to apply the coating in advance.

Benefits of Coating

There are several benefits of coating the cooling tower by hiring a reliable service provider. Professional and experienced service providers offer coating services that will make sure you save money and enjoy peace of mind with your business.

Here are a few benefits of coating:

  •  Professional services provide a coating that meets government standards.
  •  The protective material is engineered to suit your water treatment programs, enabling the cooling tower to withstand subjection to chemicals and moisture.
  •  Coated surfaces do not wear off easily, and any damage caused is localized to the affected area only. 
  •  The coating material can withstand high salinity, leaving no chance of corrosion.
  •  Maintenance and cleaning programs become hassle-free and will save time. 
  •  Seals off leaks, if any.
  •  The overall lifespan of the cooling tower increases remarkably when coated by professionals.
  •  Proper coating saves money over the long run.

How Does the Coating Process work?

Once you contact a service provider, an expert will visit your place for initial analysis. The condition of the cooling tower is then inspected, and a quotation is suggested for you. 

The process of coating begins with surface preparation. Experienced workmen will clean the surface and remove any corrosion. After the surface is prepared, the protective material is applied to the cooling tower pipes, chilled water pipes, ammonia receiver vessels, chemical bund areas, and CIP areas.

Once the application process is over, the material dries and forms a highly durable barrier that repels corrosive substances from coming in direct contact with the cooling tower parts. 

How to Locate the Best Service?

There are several ways to find efficient cooling tower maintenance services for your coating requirement, but the easiest way is to search online. You can just run a Google search to find the most reliable service providers in your area. 

Before you hire a service provider, make sure that they have sufficient experience in the industry. You must go through their website thoroughly to know about the various additional services they offer. It is not a bad idea to give them a call and check how their customer service is. 

If all seems fine, you can hire the service provider and rely on them for all future cooling tower services and maintenance needs. 

Conclusion

Cooling towers are expensive and vital equipment for your business, and hence, it is undoubtedly crucial to take all protective measures to avoid unwanted hassles at your business. 

Cooling tower coating is one such protective measure that improves the efficiency of water treatment. It also saves money for you in the long run by greatly reducing the maintenance costs.

So, don't delay anymore. Contact the best coating service provider in your area and safeguard your cooling and your business at the same time. 

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FlowMatrix

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FlowMatrix
Joined: January 8th, 2020
Articles Posted: 2

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