Die Casting Products Overtake All Other Kinds of Products In Terms Of Quality

Posted by arun on October 14th, 2014

Die casting is known to be a very common process for producing metal spare parts. Small parts are made using this process, which are then finally assembled to get the finished product. The idea of manufacturing spare parts has got a lot of advantages over manufacturing the whole part as such. It is cheaper and more effective. The quality of the final product is much more for products made using this process. Die Casting Products have a lot more complex features and precision.

Metal parts made using Die Casting Solutions have the following benefits:

• Higher part to part consistency as compared to other processes
• Much lower labor cost
• Reduced cost of production
• Surface finishing is of utmost quality
• Lesser number of operations are required for production
• The lesser amount of scrap is generated
• Much more complex shapes can be created
• The products are robust with higher tolerance rates
• Parts made are durable, stable dimensionally, and of a much higher quality.
• The castings can be produced with really thin walls.
• A high production rate can be achieved
• Very little or no machining at all is required for the process
• Full recyclability

With all these advantages, this process seems to be the ultimate solution for the production of all kinds of metal parts.

Die Casting Products can be made using different products. Zinc seems is the most common metal used for the process. Zinc die casting is very popular among different types of industries. Zinc has got a number of advantages which make it the most preferred metal for production. It is very tough, strong and ductile. It has got a high precision tolerance, anti-sparking features, and also high rigidity. The bearing properties and machinability add to its advantages. The energy costs incurred in using the process is quite low and the tool life is quite high. Moreover, the process is clean and recyclable. All kinds of aesthetic finishes can be achieved with zinc die casting.

Besides zinc, a number of other metals are also used for Die Casting Solutions:

• Aluminum die casting
• Magnesium die casting
• Metal injection molding

Die casting produces products that are much more durable and are of better quality than products made of plastic injection molding process. Die cast products are far better than the plastic components. Most companies are now looking for manufacturers to get their products manufactured by this process. The end products achieved are of the best quality and durability, and that too at reduced production costs. They last really long as well. You must also try using the process for manufacturing your machines and tools.