What the Tire Manufacturing Process Actually Looks Like in Practice
Posted by Simon Hopes on February 23rd, 2022
Are you looking to upgrade your car? Whether you\'re a car enthusiast or a regular car owner, we\'re always on the lookout for the best car parts. Everyone wants to enjoy a smooth and safe drive while they\'re out on the road.
Car tires are, without a doubt, one of the most important components of a vehicle. But do you ever wonder what it takes to manufacture new car tires? Read on for a breakdown of the tire manufacturing process.
1. Gathering And Blending Of Materials
The automotive industry uses several materials in tire manufacturing. It includes natural rubber, synthetic rubber, and carbon black.
Natural rubber is the latex produced by a rubber tree. In contrast, synthetic rubber came from polymers of crude oil. Carbon black strengthens, adds volume, and improves the properties of rubber.
Manufacturers add other chemicals to produce specific qualities, too. They mix all these materials using giant blenders to ensure tire durability.
Manufacturers need steel to create steel cords and bead cores. The textile cable serves as reinforcement to keep the shape of the tire.
2. Milling Of The Rubber
Manufacturers cool the rubber before proceeding to the milling process. They use a specialized mill to flatten and cut the rubber into long strips. This helps to create the basic form of the tire.
The rubber mill consists of two stainless steel rolls. It rotates towards each other where the other operates faster. The system creates a compressed and shear force on the rubber.
The operators follow precautionary measures to ensure their safety. Keep note of the dangers of operating a rubber mill.
3. Building The Tire
The tire assembler wraps the rubber-covered fabric around the machine drum. Next, they connect the fabric ends using glue and add the beads. The assembler shapes the edges of the tire plies with a power tool.
They remove the green tire from the builder and spray it with fluid to prepare for vulcanization.
4. The Cure
The curing process or vulcanization focuses on giving shape to your tire. Manufacturers place the green tire inside a large mold for the curing press. It produces steam and inflates that shapes the tire.
The steam can reach up to 280° to heat the green tire. The curing process duration depends on the desired characteristics a manufacturer may want to achieve. This is how high-end brands deliver the best car tires in the industry.
5. Inspection Of Tire
The manufacturers remove the tire from the mold for cooling. Then, they inspect for any flaws and run a test to assess performance. If it runs in a straight line, it\'s well balanced and approved for sale.
Manufacturers send the approved tires to their distributors after inspection.
Discovering The Tire Manufacturing Process
Tire manufacturing follows a thorough process in creating the best car tires. It uses quality materials and undergoes inspection to ensure efficiency. A good car tire improves performance, offers better mileage, and guarantees safety.
Search and invest in quality tires for a better driving experience. You can visit and browse our website for more informative blogs.
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About the AuthorSimon Hopes
Joined: June 5th, 2017
Articles Posted: 8
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