About Mixing Technology for Production of Homogenous Solution

Posted by EWeb Solutions on October 28th, 2016

The greatest advancement made in the mixing/ blending technology is the development of the advanced method of mixing that reduces the mixing time by about 90%. Now, a single equipment can perform multiple operations including mix, emulsify, homogenize, solubilize, suspend, disperse and disintegrate solids. Along with the multi-functionality of the equipment the principle of working has also been advanced. Now, mixing is accomplished without rotating the components integrated with the instruments. The energy required for fluid mixing comes from the loss of pressure from the fluid as it flows down the equipment.

This advanced instrument come with features like Aeration free, Self-pumping, Easy maintenance, no bypassing, Reduces particle size, Interchangeable worked, Accelerates reactions, Sanitary construction, Rapidly dissolves solids, Lower power requirements, Creates stable emulsions and suspensions, and Eliminates agglomerates and fish eyes.

The static mixer converts the given sample or the mixer into a continuous phase that is the liquid phase. Because, mixing of the components is accomplished in the liquid phase smoothly. It is commonly used in mixing two components adhesives and sealants. The adhesive involves epoxy materials, and sealants are resin casting materials. Other application area includes wastewater treatment and chemical processing industries.

The equipment is a like elongated pipe material that consist of elements attached with the pipe. The efficiency of the equipment depends on the lowest amount of pressure loss achieved during the mixing process. The process is ideal for carrying out blending of the low viscosity fluids, high viscosity fluids, fibrous materials,

Thus, it has numerous applications in the industries associated with adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

Inline Mixer build with highly advanced technology can also be used to accomplish high shear mixing technology. The application areas include Pharmaceuticals, preparations of suspensions and granular products Paper manufacture, bleaching and preparation of paper pulp, Food preparation, emulsions for sauces and dressings, Manufacture of cosmetics and toiletries.

It consists of a rotor–stator configuration which again comprises of an inlet and an outlet where a rotor is driven through a seal. The sample can be continuously fed into the equipment with the help of generator. The entire construction and the working of the mixer are just like a centrifugal pumping device.

The major advantages associated with the use of the equipment include; it requires less space, and used in the operation of continuous mixing of the components.