Wireless monitoring for cold storage applications

Posted by jamjam on November 2nd, 2019

Companies opt for cold storage areas to preserve quality and maintain product safety standards. Food wastage is the most important problem of food sector now a days and cold storage has contributed to the reduction of waste for perishable commodities. Food and different industries like drugs, chemicals, and dairy currently hold wireless technologies for variety of advantages. Many changes in government regulations are posing new challenges for companies in warehousing industry. Such rules request temperature to be monitored, controlled and recorded throughout food distribution method, including while it’s stored.

Cold Storage Requirements

Not all storage units are created equal and the same goes for different cold storage warehouses:

• Freezer unit temperature needs typically vary between -40⁰C to -10⁰C;
• Chiller unit temperature is usually between -5⁰C to + 10⁰C;
• Cooler storage units temperature varies from +3⁰C to + 15⁰C.

Wireless Monitoring and IoT for Cold Storage Monitoring

The Internet of Things (IoT) helps optimize business operations and offers the chance to meet government requirements by continuously monitoring and providing records at cold storages and freezers. To implement a reliable system for temperature, the first rule is to eliminate the paper recording practice. Not only it is challenging to record everything, but locating and organizing the proper documents for reports and data analysis can be a time-consuming task.

Wireless Monitoring Solution- How It Works

Wireless Monitoring Systems helps in monitoring temperature and humidity conditions in cold storage facilities, walk-in coolers, and commercial freezers to meet the quality standards and comply with government requirements.

Wireless Monitoring Systems consists of a wireless temperature sensors, base station and advanced software for data analysis, to offer a full monitoring solution. Most crucially, wireless environmental monitoring solutions are able to send email or text message alerts.

Value Proposition

• Automated alarms enable rapid response to equipment malfunctions, opened doors and other critical conditions that could jeopardize valuable perishable goods.
• Easy to install and manage.
• Energy efficient – Longer battery life
• Improve Operational Efficiency: Seamlessly and mechanically record temperature across your cold chain, removing the requirement for manual record keeping by making a unified, automated temperature logbook.
• In addition, by removing the human factor from cold storage monitoring, it also saves time, minimizes errors, and reduces the need to open the container at all – keeping products in the right place, at the right time, and at the right temperature.
• Maintain Quality Control: At one look notices any irregularities that have occurred.
• Preventive SMS/E-mail alerts resulting in timely action. Receive real-time email and SMS alerts when temperature deviations occur, minimizing temperature-related spoilage costs.
• Real-Time Visibility: View, monitor and management of time and the temperature across your cold-chain.

Applications / Industries Requiring Cold Chain Monitoring:-

• Agriculture Industry
• Blood Banks
• Cold Storage
• Food Storage
• Hospital Industry.
• Pharma Industry.

Continuous temperature observance is crucial to make sure the security of temperature-sensitive products like food, or medicines. Even the slightest change in storage temperatures will lead to disaster, which is why temperature and humidity monitoring systems are critical to ensure both the safety of stored goods as well as proofs that a warehouse follows strict quality control processes. Traditional warehouse temperature systems think about wired temperature sensors or probes placed strategically at intervals. While these systems have evidenced reliable in the past, issues with installation, scalability, and maintenance have made way for a newer generation of wireless temperature sensors that are proving better than their plugged-in predecessors.

Are Wireless Temperature Sensors Better Than Wired Sensors?

Wireless temperature detector systems offers lower installation and operation prices than wired counterparts. All you need to set up a wireless warehouse temperature monitoring system and well-placed temperature sensors &access points to the Internet (such as WiFi or a GSM hotspot) to ensure complete uninterrupted coverage. Unlike wired sensors, remote temperature monitors don’t have to be in constant contact with a central system. While gaps in connectivity like cable faults or power outages may cripple a wired monitoring system, wireless temperature data can store sensor readings until connectivity is restored, which ensures there are no gaps in monitoring.

Why Haven't Wireless Warehouse Temperature observance Systems Caught On Yet?

Perhaps the biggest disadvantage of wireless sensors is they’re limited by distance and the speed at which the wireless data is transferred. Although it’s possible to improve network performance using a signal repeater or booster, wired sensors have a much more predictable data transfer rate. If you’re storing vaccines, medical products, or other highly temperature-sensitive products, your temperature monitoring system needs fast data rates and constant connectivity to manage and control HVAC or other facility management subsystems.

Benefits of efficient Cold Chain Monitoring

• Increased period through reduction of spoilage and contamination.
• Increased productivity and supply chain efficiency
• Improved inventory accuracy
• Reduced cycle time
• Reduced operational costs

It has never been easier and less expensive to implement industrial IoT solutions!

JAM JAM GROUP provides wireless monitoring Cold Storage services for customers. We would wish to use our Cold Storage & Warehouse Wireless monitoring services to ensure you to supply the best product enhancement to your customers