Quick Connect or Disconnect Wires with Highly Useful Bulkhead Connectors

Posted by mavenperformance on November 26th, 2019

When it comes to passing wires through the walls of pressure and vacuum systems, engineers usually look for off-the-shelf sealed bulkhead connectors. These highly effective connectors are widely used to route power and data into isolated environments and are one of the best ways to traverse chamber walls. For applications that require a quick connect or disconnect - on one or both sides of the chamber wall - bulkhead connectors are the ideal choice.

Bulkhead wire connectors ensure a safe connection even in harsh environments

Bulkhead wire connectors are a great way to pass wires through a firewall. They are designed keeping in mind harsh environments, and can handle extreme temperatures, moisture, chemicals, and other fluids - to provide a secure connection. Due to the fully-sealed and resistant design of the wiring bulkhead connectors, they are commonly used in applications that require top performance even in challenging environments.

When bulkhead connectors are a better choice over wire feed-throughs

Though they are relatively more expensive than continuous wire feedthrough, one of the major reasons why engineers choose to use a bulkhead electrical connector instead of their counterparts is they make it easy for users to disconnect wires from the chamber. Also, they allow for quick connections/disconnections on one or both sides of the chamber wall to avoid problems with electrical losses and substandard sealing.

How to Identify cavity

Housings in both the male and male bulkhead connectors contain letters for each cavity location for easy identification. During the installation process, these identification letters assist operators in lining up and pairing wires on each connector housing. By taking the help of the letters on one of the housings, users can make sure that the connecting wire is in the same cavity location on the other housing of the connector.

Generally, the letters marked on the female housing are counter-clockwise, whereas the male housing has identification letters that are marked clockwise.

Choose bulkhead connectors for your application carefully

Sometimes, it can be difficult to find an off-the-shelf bulkhead connector that perfectly meets your requirement, which can lead to compromises and over-engineering as users often try to adapt the application requirements to available connectors rather than choosing to go the other way around. This can be expensive. So, before you buy a connector for your application, make sure you are getting the right fit to avoid future problems.

Need the best solution to pass wires through a firewall? Get bulkhead connectors with multiple pin configurations, from 16 pin connectors to 47 pins connectors, to accommodate gauges.

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