The adopted technologies in the cement industry to create smart cement for Futur

Posted by pooja late on January 27th, 2020

In the fast running world, people are looking to acquire quality products to bring dedicated construction. When the world is changing, the demand for cutting-edge technology is required to obtain futuristic results. The Technical revolutions in the Indian Cement industry are transforming the quality and process of cement manufacturing. The successful adaption of technology in the cement industry brings durability, workability in cement according to the environment. Do you know the technologies adapted by the Indian Cement industry? By reading the remaining space of this article, you can get the list of technologies in the Indian cement industry. 

Technology in the cement manufacturing process

The process of cement manufacturing will take place in at least 10 steps. In every step on cement manufacturing, advanced technical machines and systems are included. Indian cement industries adopt varying technologies with varying capacity to produce the best cement products. According to the quality of the cement product, technology involvement will differ. The areas replaced by the technology in the cement manufacturing process are listed below

·         Pre-calcination

·         Giant pressure grinding

·         Industrialization in process control

·         Immense efficiency particle separation

·         Clinked cooling

Advancement in the grinding process

In the cement plant, the raw material grinding is the hard mechanism. The hardness may differ according to the physical characteristic of the raw material. The advancement of technology brings various grinding systems for cement plants to bring quality cement products. The list of advanced grinding systems in the Cement plant is listed below. 

Ø  Ball Mills

Ø  Vertical Roller Mills

Ø  High pressure grinding mills with ball mills

Ø  Steep pressure grinding rolls

Ø  Horizontal roller mills

The efficiency of the grinding systems will differ from each other. The user will determine the best grinding circuit to perform their required action on the cement plant. The advancement of technology creates revolution on these grinding systems to incorporate multiple functions in a single system. 

Technology upgrade in Pyro-Processing

In this pyro-processing section, you can find the three processes as pre-heater, clinker cooler, and rotary Klin. With the up-gradation of technology, the cement plant finds the advanced machines to improve the process. Even the contribution of technology in this process helps to make the best cement which can contribute to deal with environmental improvements. Classified advanced systems included in the process of Pyro-processing are listed below.

ü  Pre-heater without calciner

ü  Inline Calciner with air passing through Klin and with external tertiary air duct

ü  Separate line calciner, and unique line calciner with inline calciner

ü  Great cooler and planetary cooler in clinker process

The outcome from technology updates

The strength parameters in the cement industry were increased after the technical advancements for respective grades of cement. The involvement of technology in the Indian cement Industry was increasing the specific standards to create respective standard cement products with respective grades on cement. The researchers concentrated to obtain sustainable quality and quickset cement products. 

The key point to be considered

Consequent to the growing competition, you can find the growth of Cement products. To remove the key issues the new technologies are looking by the cement manufacturers.