Things to consider when choosing a vision inspection system for factory

Posted by Heiwhite on February 23rd, 2020

Visual inspection of products is needed in the manufacturing of products. You will have to apply visual inspection techniques for inspecting the material or for the identification of discrepancies in the product or for the orientation of the objects. For all this manual inspection can be done. But there are bound to be human errors.

Therefore, it is always better to choose automated systems for inspection. You need to make use of visual inspection systems. These will help in getting the precise information and will surely have a positive effect on the production.

But when you decide to buy a visual inspection machine for factory automation you are bound to be a little confused. You may not understand whether you must simply go ahead and buy a readily available system or whether you will need Custom Design Visual Inspection Systems.

You can select the correct vision inspection system only when you define the requirements correctly. So, consider the below-mentioned factors before you choose the system.

The requirements that need to be defined:

Tasks that have to be performed by the system:

If you want the system to inspect the object then the vision inspection system must be capable of examining the object. If it is to be used for assembling purpose then the machine has to be capable of scanning the image and locating the reference marks which will help in the correct orientation of the different parts. The task that the system has to perform is one of the main criteria while choosing the system.

The criteria of visual performance:

Here the factors that have to be considered are the defects that are to be detected. The size of the object that has to be analysed. The required accuracy of the measurement. The size of the image and the speed at which the image has to be captured. Based on these details the camera, lens and lighting have to be selected.

The environmental factors:

You also need to keep in mind whether the camera has to be used to view a stationary object or a moving object. Based on this information the type of camera has to be selected. Space where the system has to be installed also needs to be taken into consideration while choosing the type of camera and lens. You also need to specify if the vision inspection system will be subjected to heat, temperature fluctuations, humidity, vibrations etc.

Do consider the operational requirements:

Sometimes the visual inspection system settings may have to be changed on a periodic basis. That is you may have to inspect a new object after specific intervals or you may go for a piece of new production equipment. In such cases, if you depend on the third party to make the changes then it is going to be an expensive thing and at the same time, you may have to shut down the production system till the changes are made in the visual inspection system. This will have an adverse effect on production.

Therefore, it is better to choose Custom Design Visual Inspection Systems that have the flexibility of making changes in the settings as and when required by the factory personnel. This may sound like a huge initial investment but you will surely reap the benefits in the long run.

The information that the system must provide:

The vision inspection machine is not going to be a standalone entity. It will have to send different information to the different parts of the production line. For example, if the system is being used to determine the quality of the product then this system is expected to report these results to specific parts of the factory enterprise.

The requirements of the operator:

The requirements of the operator will affect the software and system requirements. For example, the operator will have to make changes in the parameters. At the same time, it is important to ensure that there is no unauthorised access.

Need a customised solution? Then here is what you must do!

If you decide to buy a vision inspection system then you have to take into consideration all the above requirements. You need to give all these details to the manufacturer so that he can provide the solution accordingly.

If you are looking out for a reliable and reputed source that can provide customised solutions for your vision inspection machine requirement then you must check the link https://www.sipotek.net/ . They can provide bespoke vision inspection machines as per the client requirement.

Manual inspection is not something that is going to give you error-free results. Therefore, it is better that you switch to factory automation at the earliest. Choose the best customised visual inspection solution for your factory set up. There are some good manufacturers that offer bespoke solutions.