End-to-End Gear cutting solutions, consistently delivering products and services

Posted by ozanera on February 25th, 2020

Welcome to RSG Tech Solutions 

CTI has Collaborated with RSG Tech Solutions for Sales & Services India Operations.

RSG Tech Solutions is the only organization in India to provide End-to-End Gear cutting solutions, consistently delivering products and services ranging from best-in-class Gear Cutting Tools and Oils in a variety of sizes and quality.

We are the authorized dealers of the leading products of the Industry. We provide a complete range of products and services like Gear Cutting Tools, Machines, Gear Cutting Oils, Solutions for Productivity Improvement by technical expertise and Service station for Re-sharpening, Re-work and Coating of Tools with pick-up and drop services. We cater to all kinds of clients: manufacturers, traders, corporate and retail customers.

All products under these brands are designed and manufactured using the best grade raw material and innovative technology in adherence to international quality standards under the supervision of quality controllers at our vendor’s end. We test our product range on various quality parameters to ensure high performance at users end.

RSG Tech Solutions-------------------------------------------------------------------------------------------------------------
Capital Tools Industry
Capital Tool Industries
CTI was founded in 1966 with a vision to produce high precision Gear Cutting Tools. From the small beginning, CTI has developed into a leading manufacturer in the gear tool industry. Investments combined with experience have enabled us to become independent in creating state-of-the-art CNC machinery infrastructure and in finding innovative production methods.

Capital Tool industries is Asia’s Premier manufacture & Exporters of Gear Cutting Tools having more than 50 years of expertise in this Field.

We are already exporting our products to more than 35 countries including U.S.A, Germany, Italy, Australia, South Africa, France, Canada etc. We are importing all our Raw Material from Foreign countries which enable us to maintain the quality and performance of our tools Our dedicated engineers for custom designed gear cutting tools and the best quality for the best price makes us the best worldwide partner for effective and efficient gear cutting tool solutions. Gear cutting tool design and production requires much specialized knowledge, which has been acquired and refined over generations. Computer aided design/manufacture allows rapid assessment of individual cutting requirements and ideal optimization of all variables for maximum cutter effectiveness.

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PRODUCT CATEGORIES
Cutting edge products, services and solutions.!
GEAR HOBS
CTI produces ultra precision hobs for cutting Spur and Helical Gears of maximum accuracy. Each tool is designed to meet specification with any type of profile modification like protuberance, chamfering, topping and tip relief. Hobs are supplied in single or multistarts in Class AA, A and B as per DIN 3968.

Module:
0.1 to 40
(24mm to 360mm diameter )

DP:
120 DP to 0.7
(0.75” to 15” diameter )

STRAIGHT AND INVOLUTE SPLINE HOBS
Spline Hobs are supplied for generating parallel or angular splines, straight or helical splines with profile modifications like semi topping, undercutting, shoulder clearance, etc. Involute Spline Hobs as per DIN 5480, 5481 & 5482, NFE 22 141, ANSI B92.1 Parallel Spline Hobs with or without lugs, semi‐topping and shoulder clearance. For Power take off shafts‐ DIN 9611.

Involute Spline Hobs
Timing Pulley Hobs
CHAIN SPROCKET & TIMING PULLEY HOBS
Roller Chain Sprocket Hobs are supplied as per ANSI, BS, IS or any other standards or with non‐standard forms. These hobs are offered with ground or unground profiles and topping or non‐topping designs.

Timing Belt Pulley Hobs are made to cut various types of Timing Pulling Like.

Syncroflex
Uniroyal, Powergrip
HTD-According to DIN 7721,ISO 52

WORM GEAR HOBS
Worm Gear Hobs are supplied for Flank Forms ZN, ZA, ZL, ZK, ZC upto a lead angle of 45 degrees. These Hobs can be hollow type or integral shank type depending upon strength constraints.

Tangential, radial, topping or non‐topping hobs and special reaming type finishing hobs are also offered.

Worm Gear Hobs-------------------------------------------------------------------------------------------------------------
INVOLUTE GEAR CUTTERS
Involute gear cutters
MILLING CUTTERS
Single Gear Cutters – from 0.1 to 55 Module, 120 to 0.5 DP for specific number of teeth or in sets of 8 cutters. When ordering single gear cutters, the cutter number or the number of teeth to be cut must be specified.

Stepped Up Gear Roughing Cutters are available in Alternating Plain and Serrated form for faster roughing of large gears.

FORM MILLING CUTTERS
CTI produces form milling tools for all types of applications based on customers specifications. Spline Milling Cutters for Straight and Involute Splines with/without lugs. Sprocket Cutters designed for cutting sprocket teeth of roller‐chain wheels according to BS, ASA and DIN standards.

Whether standard or custom non‐standard we have a solution for everything. We manufacture tooth‐form cutters, spline milling cutters and thread‐milling cutters to print.

Form milling cutters

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GEAR SHAPER CUTTERS


CTI designs and manufactures spur and helical gear shaper cutters to produce all types of internal and external Gears, Splines, Sprockets and Timing Pulleys. Custom made shaping cutters to cut pre shaved and pre ground gears with profile modifications like protuberance and semi topping can be supplied.

Shaper cutters can be supplied in following types.

Disc Type
Deep Counter Bore Hub Type
Shank Type

The Above Cutters Are Available in the Following Range of dimensions and specifications of cutters

Module –
0.5 to 20 Module

DP -
50 to 1.25 DP

Max diameter -
300mm ( 12” )

Accuracy: AA, A and B as per DIN 1829
Coatings: TiN,TiCN,TiAlN to enhance tool life upto 10 times
Material: High Speed Steel grade M35, M4, ASP 2030 and ASP 2052

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SHAVING CUTTERS


Gear Shaving Cutters are precision ground for finishing pre‐ hobbed or pre‐shaped gears. All tools are supplied with inspection and lead test charts.

Shaving Cutters Types can be supplied in following types.

Conventional
Diagonal
UnderPass

PROFILES - Standard Involute, Tip Relief Profile, Lead Crowning, Special profiles as per customer’s requirement
RANGE - 0.8‐8 Module and 30‐3 DP, 170 mm to 260 mm PCD
MATERIAL - M2, ASP 2023 and ASP 2030.

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BROACHES


We are fully equipped to manufacture both standard and special Spline Broaches in either push or pull styles, including all types of round broaches, Spline broaches, keyway broaches, internal hole, and surface broaches. Broaches are made to suit component specifications, customer’s machine and holder details. Different Internal Profiles are undertaken.

Splines
Serrations
Round
Hexagonal
Rectangular
Ratchet

STRAIGHT AND SPIRAL BEVEL BLADES
Spiral Bevel Blades
BEVEL BLADES
Crown Wheel – Roughing/Finishing Blades Pinion – Roughing/Finishing Blades(Concave & Convex)

Blades suitable for hardac/helixfrom/wedgac/roughac/standard bodies
Blades for roughing and finishing cutters with diameters from 5″- 20″
Crown wheel roughing/finishing cutters
Pinion roughing/finishing cutters
Solid cutters from diameters1″-8″

CURVEX TYPE BLADES

Suitable for WMW Spiral Bevel Gear Machines
From Dia 75mm-300mm(in sets)
SPIROMATIC BLADES

From Dia. 70mm to 108mm suitable for Oerlikon Spiral Gear Machines
MATERIAL: HSS M2, ASP 2030, 2023 etc
MAG & SUNDERLAND RACK TYPE CUTTERS
CTI manufactures high quality Sunderland and Maag Rack Type Cutters to the clients. These cutters are manufactured using high‐grade HSS raw material as well as employing the most modern facilities. Cutters for MAAG, Sunderland and other Gear Planing Machines are widely used by the clients.

Mag & Sunderland Rack Type Cutters can be supplied in following types.

From 0.5 module to 36 module and equivalent ‐ DP’s Cp’s
Full range of Cutters including: Spurs, Pregrind Protuberance, Involute and
Straight sided Splines, Chain Sprockets, Serrations, Timing Belt Pulley Cutters
Double Helical Cutters up to 1DP (26 MOD)
Any non standard pitches or pressure angles ‐ Special profiles calculated to customers requirements

Rack Type Cutters

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RSG Tech Solutions deals with all new and old Gear manufacturing machinery as per the customer's requirement and at competitive rates.

Gear manufacturing machines are used to cut, form, and finish gear teeth. A wide variety of methods has been and continues to be employed to make gear teeth.

The production process required for gear manufacturing covers a lot of ground, but general examples which can be given include cutting of materials with cutting machines, processing of materials with lathes, cutting of cylindrical gear teeth with hobbing machines, cutting of internal gear teeth with gear shapers, finishing with Gear Shaving machines, cutting of rack teeth with rack panels, milling, deburring, and blackening, etc.

Gear Machinery

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Gear Blanks are the input for gear manufacturing process. Before hobbling, broaching, and other heat treatment processes of Gear manufacturing process, Gear blanks are developed. It is very commonly said and understood that the quality of gear depends highly on forgings or forged gear blanks.
RSG Tech Solutions supplies quality gear blanks as per customer specification and standards. There are many Gear blank suppliers in India, China and many other countries at very competitive rates.

Gear Blank Flow Chart - Productivity Improvement
Gear Blank
GEAR BLANK being the First step in Quality Gear manufacturing, following factors are critically checked by us before hand.

1. Raw material virginity.
2. Robust, stable and documented manufacturing process.
3. Quality plan viz. In process Inspection, Pre-delivery inspection and record keeping.
4. Process capability of machine tools manufacturing the blanks for “Critical to Quality Parameter” e.g. Bore size, Resting face squareness with bore, Resting surface flatness & surface finish.
5. Mistake proofing ideas implemented for Quality sustenance.
6. Logistics within the Manufacturing plant, Oil coating & packaging while dispatching to Customer.

Gear Blank

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Gear Cutting Oil RSG Tech Solutions is a leading provider of specialised industry offerings with a wide range of Lubricants, Oils, Greases & other speciality products. We are dedicated to consistently providing products that deliver stellar quality and comply with statutory requirements in the Automotive and Industrial Lubricants domain. Due to the effective application of effective system and our enduring perusal of conformity, we and our products have rapidly grown and set a high benchmark in the industry.
Products Under
Industrial Lubricants
Gear Oils
Thermic Fluids
Quenching Oils
Rust Preventive Fluids
Vacuum Oils
Hydraulic Oils
Compressor Oils
Soluble Cutting Oils
Refrigeration Oils
Machine Tool Way Oils
Gun Drilling Oils
Turbine Oils
Neat Cutting Oils
Textile Oils
Greases
Multipurpose Greases
Wheel Bearing Greases
Moly Greases
High Temperature
Chassis Greases
Extreme Pressure Greases
Speciality Products
Semi-Synthetic Cutting Oils
Shuttering Oils
Printing Machine Oils
Synthetic Thermic Fluid
Screw Compressor Oils
Mist Lubrication Oils


Gear Shaper Cutters
GEAR SHAPER CUTTERS
CTI designs and manufactures spur and helical gear shaper cutters to produce all types of internal and external Gears, Splines, Sprockets and Timing Pulleys. Custom made shaping cutters to cut pre shaved and pre ground gears with profile modifications like protuberance and semi topping can be supplied.

Shaper cutters can be supplied in following types.

Disc Type
Deep Counter Bore Hub Type
Shank Type

The Above Cutters Are Available in the Following Range of dimensions and specifications of cutters

Module –
0.5 to 20 Module

DP -
50 to 1.25 DP

Max diameter -
300mm ( 12” )

Accuracy: AA, A and B as per DIN 1829
Coatings: TiN,TiCN,TiAlN to enhance tool life upto 10 times
Material: High Speed Steel grade M35, M4, ASP 2030 and ASP 2052

SHAVING CUTTERS
Gear Shaving Cutters are precision ground for finishing pre‐ hobbed or pre‐shaped gears. All tools are supplied with inspection and lead test charts.

Shaving Cutters Types can be supplied in following types.

Conventional
Diagonal
UnderPass

PROFILES - Standard Involute, Tip Relief Profile, Lead Crowning, Special profiles as per customer’s requirement
RANGE - 0.8‐8 Module and 30‐3 DP, 170 mm to 260 mm PCD
MATERIAL - M2, ASP 2023 and ASP 2030

Shaving Cutters


Gear Shaper Cutters
GEAR SHAPER CUTTERS
CTI designs and manufactures spur and helical gear shaper cutters to produce all types of internal and external Gears, Splines, Sprockets and Timing Pulleys. Custom made shaping cutters to cut pre shaved and pre ground gears with profile modifications like protuberance and semi topping can be supplied.

Shaper cutters can be supplied in following types.

Disc Type
Deep Counter Bore Hub Type
Shank Type

The Above Cutters Are Available in the Following Range of dimensions and specifications of cutters

Module –
0.5 to 20 Module

DP -
50 to 1.25 DP

Max diameter -
300mm ( 12” )

Accuracy: AA, A and B as per DIN 1829
Coatings: TiN,TiCN,TiAlN to enhance tool life upto 10 times
Material: High Speed Steel grade M35, M4, ASP 2030 and ASP 2052

SHAVING CUTTERS
Gear Shaving Cutters are precision ground for finishing pre‐ hobbed or pre‐shaped gears. All tools are supplied with inspection and lead test charts.

Shaving Cutters Types can be supplied in following types.

Conventional
Diagonal
UnderPass

PROFILES - Standard Involute, Tip Relief Profile, Lead Crowning, Special profiles as per customer’s requirement
RANGE - 0.8‐8 Module and 30‐3 DP, 170 mm to 260 mm PCD
MATERIAL - M2, ASP 2023 and ASP 2030

Shaving Cutters
Gear Shaper Cutters
GEAR SHAPER CUTTERS
CTI designs and manufactures spur and helical gear shaper cutters to produce all types of internal and external Gears, Splines, Sprockets and Timing Pulleys. Custom made shaping cutters to cut pre shaved and pre ground gears with profile modifications like protuberance and semi topping can be supplied.

Shaper cutters can be supplied in following types.

Disc Type
Deep Counter Bore Hub Type
Shank Type

The Above Cutters Are Available in the Following Range of dimensions and specifications of cutters

Module –
0.5 to 20 Module

DP -
50 to 1.25 DP

Max diameter -
300mm ( 12” )

Accuracy: AA, A and B as per DIN 1829
Coatings: TiN,TiCN,TiAlN to enhance tool life upto 10 times
Material: High Speed Steel grade M35, M4, ASP 2030 and ASP 2052

SHAVING CUTTERS
Gear Shaving Cutters are precision ground for finishing pre‐ hobbed or pre‐shaped gears. All tools are supplied with inspection and lead test charts.

Shaving Cutters Types can be supplied in following types.

Conventional
Diagonal
UnderPass

PROFILES - Standard Involute, Tip Relief Profile, Lead Crowning, Special profiles as per customer’s requirement
RANGE - 0.8‐8 Module and 30‐3 DP, 170 mm to 260 mm PCD
MATERIAL - M2, ASP 2023 and ASP 2030

Shaving Cutters

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