Rotary die cutting equipment, flatbed die cutting machines

Posted by Smith on March 20th, 2020

In a Die-cutting process, the material can be transformed into various shapes and designs by cutting it. Many materials can undergo this process, and many manufacturing firms use this process for their business.

The different types of die-cutting processes include flatbed die-cutting machines, laser die-cutting, and rotary die-cutting. Which die cutting equipment is going to be used is decided based on the die-cutting materials and size.

Explaining them one by one, the flatbed die cutting uses a flatbed die and press. The laser die cutting uses a sharp laser cutting machine. The rotary die cutting equipment uses a cylindrical rotary die and a rotary press.

Flat Bed Die Cutting Machine is specially curated for creasing, trimming, slotting, and punching of the board. This is a simple to use the machine and highly productive because it can manufacture vast amounts of sheets in an hour.

Flatbed die-cutting is also a fast and cost-effective machine. In the first step, the cutting die is fabricated where many sharp metal strips are transformed into a specific shape. Then, the cutting die is placed in the press. The press can be machine or hydraulic. Under that, a board is set. It is ensured that it matches the slots and ejector material. This way, the tool is developed inexpensively.

The rotary die cutting equipment operates well at a particular capacity. The machine is set on a specific configuration. Rotary die cutting machine uses custom-made cylindrical dies. The same is fixed to the rotary press, and then it is used to convert the material. Then, a roll or sheet material is put into the die-cutting machine. It operates by moving the cutting die cylinder and anvil cylinder in different directions. This is how the cutting procedure is done.

The rotary die cutting machine allows the material to undergo any cut and slit. In a rotary die cutting machine, it is essential to ensure that the cylinders and the web should work at the same speed for optimum performance.

Rotary die cutting equipmentworks for most of the materials such as metal, foam, fabric, plastic, paper, and laminates. Based on the material, the configuration and settings of the rotary die cutting machine are altered. The design of the rotary cutting die is also based on the type of material being used. As per the thickness of the material and its flexibility component, the height of the blade and its angle is adjusted. For thick materials, the height of the cutting blade is kept higher, and the angle is kept steeper. In the thin materials, the height is kept lower. For multi-layered materials, the adjustments need to be different.