Condition Monitoring Can Help in Pinning down the Problem Zones within Machinery

Posted by sophiamilller on September 6th, 2012

Detailed analysis is the basis of the condition monitoring system. Some automotive systems start malfunctioning after long usage. The monitoring products that come with the logos of top brands such as FAG (Fischers Aktien-Gesellschaft) help the machine and plant operators easily identify the problem areas of a large system and fix the problem in order to resume it. This way, the regular maintenance job is far easier and the overall cost is reduced. Six types of monitoring systems are primarily used across several industries to quick identify and fix the problematic areas of the automotive systems. There are several monitoring machines available in the market helping in fixing problematic ball bearings. What are these six different types of products? Let’s check them out.

• Thermal monitoring products: Infrared thermometers are manufactured by some of the top European companies. These machines are used for thermal monitoring which is again an integral process of condition monitoring. This type of thermometer is used for measuring the radiation coming out from a machinery object and working out the temperature of the area. High-precision glass is used in this type of machinery. The machine has a USB interface as well. 
• Speed counter products: Digital speed counter is another type of monitoring product which helps the machine operators to measure the speed of the ball bearings as well as gauge wheel stylus. These non-contact speed monitoring and measuring products are widely used across the industries. This device generally measures the gyration per minute of the bearings.
• Noise monitoring devices: If a bearing is producing excessive noise, it can be easily detected by this machine. Why is noise detection included in the condition monitoring system? This is because any unnatural noise is the symptom of malfunctioning parts inside the automotive system. There are some machines that malfunction just because some bearings are distorted within. You can eliminate these errors and malfunctions by opting for these machines.
• Vibration analysis: Vibration analysis is the most reliable method of monitoring of automotive systems. The safest way to detect a malfunctioning part of a machine at its nascent stage is to opt for vibration analysis. From simplest gear tooth displacement to bigger problems such as misalignment of ball bearings can be fixed with the help of vibration analysis tools. These machines come in both online and offline versions. FAG Detector II is a nice example of an offline tool. On the other hand, the FAG DTECT X1, FAG SmartCheck and FAG ProCheck are some of the online tools for continuous measurement.
• Torque detection: There are condition monitoring system offered by few of the largest manufacturers that are used for that are great equipments for measuring the estimated lifespan of the bearings and other automotive systems that are installed and used in plants. These tools can easily detect the overload and failures of the integral components. 

Availability

Even the pioneers of the industry promote and sell their products through online channels. Whenever you visit a website of a reputable manufacturer, you can easily find the ball bearings and other products. You can get in touch with their sales office to get the products you require for your plant.

If condition monitoring tops your priority list for running your plant in a smooth manner, you should buy the related products from the Schaeffler Group, the industry leader and the pioneer in the ball bearings manufacturing industry. Visit the Schaeffler Technologies AG & Co. KG official website to check the extensive product range.