MES solutions: Things You Must Know

Posted by AmandaTom on December 10th, 2012

Implementation of an MES or manufacturing execution system has become almost indispensible for any manufacturing unit. Leading IT asset management companies therefore have come up with robust MES solutions that essentially ensure round-the-clock monitoring and management of assets for industries, irrespective of their type of product or services. Let us explore here what should we expect while choosing the MES system for our establishment so that we get the best results without opting for some system that is either under specific or over specific.

These days manufacturing units install machines that are highly sophisticated and fully controlled by computers. There are machines that are exclusively controlled from the control panel and you may not find human workers around many corners where the machine is run remotely. MES solutions system for such manufacturing units is backed by strong IT asset management solutions so that the machines run without any stoppage or breakdown. When you have such a system in place you can expect your throughput rate to go up by two to ten percent depending on the level of implementation and complexity of the process.

You will be surprised to know that MES solutions can cut down the cost of support and maintenance by almost 40-45%. Asset/Plant Maintenance for example, in a typical plant an IT asset management system can reduce asset downtime with presenting improved technician productivity. You can also manage work orders and access your inventory for spares parts in real-time. Also, you can schedule your assets timely and thereby reduce downtime. It also helps in proper utilization of your human resource by presenting critical data needed for reporting in an easy-to-follow graphical interface.

IT asset management system can help you in tool tracking as well. You can input all your data in the MES solutions to track tools more efficiently with the help of the bar code or RFID technology. This is translated in terms of increased productivity with better efficiency. You can have all the information of your assets and tools irrespective of their location of movement or time of the move. There are modules for automating the check-in and check-out processes, and you can streamline the system by employing your labours with hand held mobile computer or bar code scanner to have complete control over the process. Therefore, you can fasten the process by making the tools and assets available as and when they are required.

You can reduce decision making time as well with MES solutions. As the real-time data are now available with you over the master dashboard, you can exploit the full potential of your assets with perfect precision. IT asset management system drastically reduces the time of manual data collection. It also reduces the scope of human error. Leading solution providers also promise round-the-clock support for their asset management systems as well. So, you can have better control over the entire unit. And, you can have such systems to abide by government standards and regulatory compliance requirement more efficiently. With this you can not only make your business profitable but serve your country in a greener way and save our mother earth.

IT asset management is important for manufacturing units as well. Without powerful MES solutions you cannot trace the gaps in your system.

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