How AAC blocks manufacturers in India produce AAC blocks?

Posted by Divya Sharma on February 23rd, 2017

AAC Blocks are currently in higher demands and no other construction materials can beat the same. These blocks can strengthen the base and spirit of any modern-day buildings. Construction quality and standard is now getting improved with the utilization of these kinds of durable blocks. They are completely eco-friendly causing no pollution at all. In fact, no after-construction wastes are being created by using these blocks.

AAC Blocks manufacturers in India are now putting all their efforts in minimizing both construction and environment costs and this is how great savings are being created. They usually aim in bringing an absolutely cleaner future ahead by implementing green technologies. In this way, delivery, performance and quality standards of infrastructural industry can be improved to a great extent.

There are many new brands that are developing AAC blocks for bringing a drastic change in the construction industry.  AAC blocks can create concrete structures and this is why they are getting used for developing different kinds of buildings. These blocks can be easily joined with each other as a result of which the strictures can be developed with ease. They are not only strong but can also resist fire like anything and thus exposure towards fire accidents can be reduced.

How AAC blocks are getting created by Indian manufacturers?

The structures made from AAC bocks will never get deteriorated and this is being guaranteed by AAC blocks manufacturers in India. These manufacturers are now using the most advanced technology for adding more strength to AAC blocks. Few vital steps are being followed by these manufacturers for preparing AAC blocks.

• First of all, necessary raw-materials need to be collected from the most reliable sources. Vital materials that are needed in this regard are cement, sand, limestone powder, aluminium powder, gypsum and others. All these materials need to be mixed with each other for developing concrete AAC blocks.
• Specific proportions of the materials need to be maintained otherwise the best composition will not be created. The mixture volume needs to be decided on the basis of the block count and this thing should be considered by the manufacturer. Nowadays, the mixture is being created mechanically rather than manual efforts and this is why the production task is getting completed easily.
• AAC blocks are being thoroughly tested and verified after they are being produced. The strength and durability levels are to be checked in this respect so that high-quality can be easily maintained and the customers can receive the best products.
• There are many manufacturers who make intricate researches for the sake of adding some concrete and innovative features to AAC blocks. Market-researches are needed for knowing the customers’ demands and the prevalent trend.
• If you think that only mixing and dosing are enough for making AAC blocks then you are wrong as there are many more steps that are involved in the concerned manufacturing procedure. The blocks need to be casted well otherwise the frame cannot take concrete shape. In this stage final moulds are being created as per the requisite size, dimension and length. These moulds are created on the basis of accurate specifications. Green properties or elements should be preserved well otherwise the compactness of the bricks will not be maintained properly.
• Bubble openings should be closed and the moulds should be dried thoroughly. The moulds can be either dried in a natural manner pr mechanical procedure can be applied.  In this respect, it is very necessary for considering installation capacity otherwise the bocks cannot be settled properly.

Defective moulds should not be discarded rather they are again put into processing so that they can be renewed. Cutting and demoulding are also the most important aspect of this procedure. Cutting wires are mainly used for maintaining the perfect shapes and sizes of AAC blocks. To be more precise, the shape of AAC blocks can be now easily maintained with cutting wires. Desirable thickness can be easily aintained and the concerned purposes will also get served in a proper manner. A specialized suction system is being used for removing crust from AAC blocks. After green-cakes being prepared they are being taken to the testing department for verification purpose.